Ⅱ.Attachment Ⅰ Equipment Configuration and Relevant Technical Parameters
Ⅱ.附件 Ⅰ 設備配置及相關技術參數
I. Main Technical Parameter of the Equipment
1.設備的主要技術參數
1.1. Title of the equipment: Horizontal Type Water Ring Granulating Extrusion Line
1.1.設備名稱：臥式水環(huán)切粒塑料擠出造粒機組
1.2 Model of the equipment:HXSJ140DW
1.2.設備型號：HXSJ140DW
1.3 Applicable raw material: Suitable for the recycling and pelletizing of HDPE、LDPE crushed
material.
1.3.適用原料：適用于HDPE、LDPE破碎料的回收.
1.4 Production capacity: 400-450kg/h up to the prescription of raw materials
1.4.生產能力：400-450kg/h 視原料配方而定.
Ⅲ. Main Technical Features of the Equipment
This Horizontal Type Water Ring Granulating Extrusion Line is specialized in recycling and pelitizing of HDPE crushed material.The special designed screw structure can eliminate the moisture and volatility gas effectivly in the progress of melting,and the granule is uniform,firm,beautiful as well as hig production efficiency.Using advanced low noise hard-toothed surface with forced lubrication reducer to ensure the main extruder to adapt the high speed continuous operation.
The cutting method of plastic is scraped by blade in melt condition and water cooling solidified by cooling water circulation.After high-speed drying, can effectively remove the finished product moisture and have good dry effect . Simple operating in cutting process , high degree of automation, no dust, low noise, slice of good quality, beautiful appearance.
臥式水環(huán)切粒塑料擠出造粒機組是專門針對低高密度聚乙烯（HDPE）破碎料的回收造粒機組。專門設計的螺桿結構及排氣口能有效排除物料融化過程中產生的水分和揮發(fā)性氣體，擠出顆粒均勻、結實、美觀，生產效率高。采用先進的低噪音硬齒面帶強制潤滑減速機，保證主機適應高轉速連續(xù)運轉。
該機組的切粒方式是塑料在熔體狀態(tài)下擠出被刀片刮下并經循環(huán)冷卻水冷卻凝固的，經高速脫水機脫水后能有效去除成品顆粒的水分，干燥效果好。切粒過程操作簡便，自動化程度高，無粉塵，噪音低，切片質量好，外形美觀。
Ⅳ. Appearance Schematic of the Equipment 設備圖片
Ⅴ. Main Technical Parameters of each Part of the Machine and the Configuration
Ⅴ.設備各部分結構及技術參數
1)Main extruder 主擠出機
1.1) Main machine: ?140/25:1 extruder 1 set
1.1) 主擠出機: ?140/25:1 extruder 1 set
1.1.1) Dia of main screw:?140mm
1.1.1) 主機螺桿直徑：?140mm
1.1.2) L/D:30:1
1.1.2) 長徑比:30:1
1.1.3) Theoretical length of the screw:3600mm
1.1.3) 螺桿理論長度：3600mm
1.1.4) Exhausting hole:Single venting holes
1.1.4)排氣方式： 單排氣
1.1.5) Material of screw:38CrMoALA high quality nitriding steel, with quenching and nitriding treatment, the thickness of nitrogen layer is 0.4-0.7mm, stiffness ≥940HV.brittleness is level two.Feeding openning sprayed with alloy.
1.1.5) 螺桿材質： 38CrMoAlA優(yōu)質氮化鋼，并經調質、氮化處理，氮化深度為0.4-0.7mm，硬度≥940HV，脆性2級。下料段螺棱噴涂合金材料
1.2）Main barrel 主機機筒
This barrel uses sectional style of connecting, which makes the dismantle much easier and thus , makes it very convenient if need some maintainence.
1.2.1）Material of the barrel:40Cr high quality nitriding steel, with nitriding treatment, nitrogen thickness is 0.4mm-0.7mm, stiffness ≥740HV,brittleness is level two
1.2.1）機筒材質：40Cr優(yōu)質氮化鋼，并經氮化處理，氮化深度為0.4mm-0.7mm，硬度≥740HV，
脆性2級；
1.2.2） heating zones:7 zone
1.2.2）加熱區(qū)段：7區(qū)
1.2.3）heating power:48kw，heater voltage is 220v
1.2.3）加熱功率：48kw，加熱器功率為 220v
1.2.4）heating method:stainless steel quartz heater
1.2.4）加熱器方式：不銹鋼石英加熱器
1.3) Reduction gear box 齒輪減速箱
1.3.1) Model No of gear box:330 low noise gear box
1.3.1) 齒輪箱型號：330 型硬齒面減速箱
1.3.2) Features of gear box:
This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.
1.3.2.齒輪箱特點：
該系列減速箱具有運轉平穩(wěn)、噪音低、承載能力強、使用壽命長、易于拆檢等特點。減速箱齒輪材質為20CrMnTi，經煅造、調質、滲碳、淬火處理，齒面硬度達到HRC54-62，并經數控齒面磨削工藝，精度高、齒面接觸性好、傳動效率高。輸出軸前端配置有大規(guī)格推力調心滾子軸承，可承受螺桿工作時的軸向推力。箱體內各潤滑點采用潤滑油泵強制潤滑，潤滑油配有高效水冷卻系統(tǒng)。
1.4）Changing mesh and Die head 換網裝置及模頭
The die panel has been thickened and treated by high frequency quenching. And then, grinded to make it level.
模頭板加厚并經過高頻淬火處理后磨削接觸平面
1.4.1）Operating means: Hydraulic double mesh, can be changed with the machine running.
1.4.1）模頭形式：液壓閘式雙篩，不停機換網
1.4.2）Size of the mesh:300mm , round shape.
1.4.2）篩網尺寸：300mm，圓方.
1.4.3）Heating zone:3zone
1.4.3）模頭加熱區(qū)段：3區(qū).
1.4.4) Die power: 14kw,heater voltage is 220v
1.4.4) 模頭加熱功率：14kw,加熱器電壓為 220v
1.4.5) Heating means :With high watt iron-casting heating panel
1.4.5) 加熱器形式：鑄鐵大功率加熱板
1.5）Main Motor 主電機
1.5.1）Watt of main motor:90kw-6poles
1.5.1）主電機功率：90kw-6極
1.5.2）Control means:Using huichuan inverter ,frequency ajusting
1.5.2）電機控制方式：變頻調速，采用匯川變頻器.
Ⅵ. Auxiliary extruder ?140/12:1 extruder 1 set 輔擠出機 ?140/12:1 一臺
1. Auxi Screw 輔機螺桿
1.1).Dia of Auxi Screw:?140mm
1.1.)輔機螺桿直徑：?140mm
1.2).L/D: 12:1
1.2).長徑比：12:1
1.3).Theoretical length of the screw:1800mm
1.3.)螺桿理論長度：1800mm
1.4). Venting type:single type
1.4.)排氣方式：單排氣
1.5.) Material of screw:40Cr high-quality nitriding steel, with nitriding treatment, the thickness of the
nitrogen layer is 0.4mm-0.7mm,hardness is more than740HV，britleness is level 2.
1.5).輔機螺桿材質：40Cr優(yōu)質氮化處理，氮化深度為0.4mm-0.7mm，硬度大于740HV，脆性2級.
2.Auxi Barrel輔機機筒
2.1).heating zones:2 ZONES
2.1).輔機機筒加熱區(qū)段：2區(qū)
2.2).heating power: 15KW
2.2).加熱功率：15kw
2.3.) heating means:stainless steel quartz heater
2.3.)加熱器形式：不銹鋼石英加熱器
2.4).Cooling method:Using copper tube circling water to cool
2.4).冷卻形式：采用銅管環(huán)繞循環(huán)水冷卻.
2.5).Material of barrel.:40Cr high-quality nitriding steel, with nitriding treatment, the thickness of the
nitrogen layer is 0.4mm-0.7mm,hardness is more than740HV，britleness is level 2.
2.5.)機筒材質：40Cr優(yōu)質氮化處理，氮化深度為0.4mm-0.7mm，硬度大于740HV，脆性2級.
3.Reduction gear box減速齒輪箱
3.1).Model No of gear box: 250 type low noise gear box
3.1).齒輪箱型號：250型硬齒面減速箱
3.2.)Features of gear box:
This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.
3.2.齒輪箱特點：
該系列減速箱具有運轉平穩(wěn)、噪音低、承載能力強、使用壽命長、易于拆檢等特點。減速箱齒輪材質為20CrMnTi，經煅造、調質、滲碳、淬火處理，齒面硬度達到HRC54-62，并經數控齒面磨削工藝，精度高、齒面接觸性好、傳動效率高。輸出軸前端配置有大規(guī)格推力調心滾子軸承，可承受螺桿工作時的軸向推力。箱體內各潤滑點采用潤滑油泵強制潤滑，潤滑油配有高效水冷卻系統(tǒng)。
4.Changing mesh and Die had換網裝置及模頭
The die panel has been thickened and treated by high frequency quenching. And then, grinded to make
it level.
模頭板加厚并經過表面高頻淬火處理后磨削接觸平面
4.1.)Operating means: Hydraulic double mesh, can be changed with the machine running.
4.1).模頭形式：液壓閘式雙篩，不停機換網
4.2).Size of the mesh:300mm , Round shape.
4.2.)篩網尺寸：:300mm，圓方.
4.3).Material outlet:90 holes,￠3.5mm
4.3).模頭出料孔：90個，￠3.5mm
4.4.)Heating zone:2 zones
4.4).模頭加熱區(qū)段：2區(qū)
4.5).Die power: 15KW
4.5.)模頭加熱功率：15kw
4.6).Heating means :heating tube with pressure sensor
4.6).加熱器形式：發(fā)熱管配壓力傳感器
5.Auxi Motor. 輔電機
5.1.)Watt of Auxi Motor:37KW-4極
5.1).輔電機功率：37KW-4極
5.2.)Control means: With huichuan inverter
5.2.)輔電機控制方式：配置匯川變頻器
